Automotive qualified DC/DCs

DC/DC converters for use in automotive applications must be qualified to AEC-Q specifications for stress testing, performance and production process control, to reflect the harsh environment and to establish the reliability of the parts in their end application. For molded DC/DCs that integrate all components including magnetics, the appropriate standard is AEC-Q100, intended for ‘integrated circuits’. Manufacturers such as RECOM selling into the automotive market are also required to have a quality system compliant with ISO/TS 16949, including a Product Part Approval Process (PPAP), which ensures continuing quality of manufactured parts.

The AEC-Q standards are a ‘base’ level and automotive customers can also require compliance with their own internal specifications, and a common one is that solder joints of modules such as molded DC/DCs should be ‘inspectable’ by automated optical equipment. Latest RECOM products using ‘3D Power Packaging®’ technology include land grid array terminations which would normally require X-ray techniques for inspection. However, RECOM can now add the feature of ‘wettable’ flanks to their automotive qualified DC/DCs in a QFN package, which allows solder to flow up metallization on the edges of the package so that a good solder joint is verifiable.

AEC-Q100

AEC-Q100 compliant power converters for automotive applications
RECOM has begun to introduce DC/DC converter products qualified to AEC-Q100 standards denoted by the ‘Q’ suffix to part numbers.

The RPX-0.5Q and RPX-1.5Q are the first to be available and are non-isolated point of load converters rated at 0.5A and 1.5A respectively. Based on the successful RECOM industrial-grade RPX series, the ‘Q’ variants have been fully qualified to AEC-Q100 standards for use in automotive Grade 1 environments, -40 to +125°C, for most under-hood applications. The RPX-0.5Q and RPX-1.5Q input range is 4 – 36VDC, and their output voltage is adjustable from 0.8 to 30VDC (34VDC for the RPX-0.5Q).

Each DC/DC is highly efficient with a tiny 3mm x 5mm footprint and a profile of just 1.6mm. Monitoring and control functionality includes on/off and synchronization inputs as well as a power good output. Soft start, along with full short circuit, over-current, over-temperature and input under-voltage protection is provided. The parts feature an internal ‘Flip Chip on Leadframe’ (FCoL) construction and an over-molded leadless QFN package with metalized ‘wettable’ flanks, for Automated Optical Inspection (AOI). This is facilitated by formation of a ‘step’ in the molding and leadframe which remains plated after mechanical singulation of parts in production.

RECOM has a program of development of parts targeted at the automotive market meeting AEC-Q qualification standards and with wettable flanks in a QFN package to enable automated optical inspection. Look out for more product launches in the near future.
  Series Power (W) Vin (V) Main Vout (V) Isolation (kV) Mounting Type
1 DC/DC, 2.5 W, Single Output, SMD (pinless) RPX-0.5Q Series
Focus
(2 products)
2.5 4.0 - 36.0 0.8 to 34 SMD (pinless)
2 DC/DC, 2.5 W, Single Output RPX-0.5Q-EVM-1 Series
Focus
(1 product)
2.5 4.0 - 36.0 0.8 to 34
3 DC/DC, 7.5 W, Single Output, SMD (pinless) RPX-1.5Q Series
Focus
(2 products)
7.5 4.0 - 36.0 0.8 to 30 SMD (pinless)
4 DC/DC, 7.5 W, Single Output RPX-1.5Q-EVM-1 Series
Focus
(1 product)
7.5 4.0 - 36.0 0.8 to 30
5 DC/DC, 7.5 W, Single Output, SMD (pinless) RPY-1.5Q Series
Focus
(2 products)
7.5 4.0 - 36.0 0.8 to 34.8 SMD (pinless)
6 DC/DC, 7.5 W, Single Output RPY-1.5Q-EVM-1 Series
Focus
(1 product)
7.5 4.0 - 36.0 0.8 to 34.8

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