The following schematic shows a concept for a very flexible and
cost-effective solution for large-area
indoor LED lighting for agriculture. The heart of the system consists of a cheap single-board computer (SBC), such as a Raspberry Pi or an Arduino with a WiFi communication module and a small LCD (optionally with a touchscreen), plus a
RACM1200 digital power supply capable of delivering 1000W in a sealed, dust-tight, and fan-less enclosure.
Fig. 4: Block diagram of a simple universal LED lighting system that can be tuned for
different livestock and plants with a dynamic color spectrum.
The LED lighting control system can manipulate the color spectrum in real-time by individually dimming different banks of LEDs, while the SBC communicates with the power supply to switch the LED lighting on and off at pre-set times or to set the overall light intensity. Global dimming for lower power consumption can be achieved by adjusting the output voltage down via digital control.
The RACM1200 is ideal for this application because it has a separate “always on” 5V output that will continue to power the SBC even when the main output is completely switched off; furthermore, it includes a separate 12V fan output, used in this example to boost the logic level output of the I/O pins on the SBC to a higher voltage signal that can switch the
power MOSFETs more efficiently and at full power.
The LED luminaires are operated at a safe 48VDC, meaning that there is no risk that animals can be electrocuted if they chew on any exposed wiring and ensuring that the luminaires can be hung from the ceiling at the optimum height for even illumination although they are within easy reach of farm workers. In vertical farming, where each stack is individually lit at close quarters in a wet or damp mist environment, worker protection requires such safe extra-low voltage wiring. Of course, the
RACM1200 is continuously short-circuit proof and will not be damaged if the output is shorted.
Fig. 5: Varying the PWM signal for each bank of LEDs changes
the apparent lighting (color temperature)
The color temperature of the lighting is set by modifying the PWM signal from the SBC for each channel, offering more red, more blue, whiter, or more UV illumination as necessary. The LEDs are switched with a PWM signal at above 200Hz so that poultry cannot be disturbed by the flicker (humans cannot see flicker at 100Hz or above, so many
cost-effective LED power supplies have a very high output flicker at double the mains frequency of 50Hz or 60Hz. This can be a problem for birds who can perceive lighting flicker up to 190Hz. The output of the RACM1200 is flicker-free and the PWM dimming is at a higher frequency than the animals can see).
The whole system can be fitted into an enclosure no larger than a shoebox, even though the RACM1200 is powerful enough to light a whole barn or greenhouse by itself (output power 1000W without fan cooling). Another advantage is the wide input voltage range of 80-264VAC so that even unstable or erratic main supplies to remote barns or distant outhouses are not a big problem.