車両内および線路アプリケーション用DC/DCコンバータ

Over the last few years, RECOM has greatly extended its product portfolio of EN 50155-certified components, offering a broad range of high-density AC/DC, DC/DC, and DC/AC power solutions for rolling stock and trackside applications. Through the acquisition of Italian power specialist PCS (now RECOM Power Systems), RECOM also provides fully customized power solutions for demanding railway applications.

DC/DC Converters for Rail Applications

RECOMは長年にわたり、8Wから240Wまでの鉄道産業向けEN50155認証を取得したDC/DCコンバータのラインアップの拡充を行ってます。鉄道認証取得240Wまでの小型パッケーシリーズは業界トップクラスの電力密度、4.5W/cm3を達成しています。優れた熱性能のために、ケースサイズ1×1インチのRP12-AR(12W)およびケースサイズ2×1インチのRPA60-FW(60W)も用意しています。

これらのDC/DCコンバータは安定型で、特に鉄道アプリケーション用に4:1の広い入力範囲を備えています。RPA100HとRPA200Hはともに優れた10:1の入力電圧範囲を備え、24VDC系から110VDC系をすべてカバーしています。全シリーズEN50155認証取得*、過酷な環境や鉄道車両での使用が可能に設計されています。またUL/cUL60950認証も取得していて産業機器また通信機器アプリケーションへの選択にも確かです。

RECOMの240Wまでの鉄道用DC/DCコンバータ用評価プラットフォームです。高電圧用(-1)と高電流用(-2)があり、RIA12サージストッパーが搭載されています。

Wide Input Voltage Ranges (4:1 to 12:1)

R-REF04-RIA12
  • 入力電圧:9~160VDC
  • 出力電力:8~240W
  • CEおよび EN50155認証取得済み
  • UL/IEC/ EN60950認証取得済み及びCE マーク済み
  • UL部品承認済み
  • 高効率:93%
  • 温度範囲:-45℃~+97℃
  • ケース:DIP24/SMD、1"×1"、2"×1"、1/4ブリック、1/2ブリック

Protection & Evaluation

RSPxxx-168シリーズは、最大385VDCという高いサージ電圧から鉄道用DC/DCコンバータを保護するために設計されたサージプロテクターモジュールです。出力電圧は3.3V、5V、12V、15Vに加えて±12V、±15Vを用意しています。制御端子のロジックは正と負が選択できます。効率は最大93%を達成し、通常は自然対流による冷却で十分ですが、必要に応じて放熱器付きパッケージも提供可能です。RECOM標準の3年保証が付帯しています。
  シリーズ Power (W) Vin (V) Nr. of Outputs Main Vout (V) Mounting Type
1 RECOM | RMD150-UW Series | DC/DC, Chassis mounting, 150W, Single Output
Focus
150 14.4 - 154 Single 19.2 to 25.2 Chassis mounting
2 RECOM | RMD300-UW Series | DC/DC, Chassis mounting, 300W, Single Output
Focus
300 14.4 - 170 Single 19.2 to 25.2, 88 to 115.5 Chassis mounting
3 RECOM | RMD40-UW Series | DC/DC, 40W, Single Output
Focus New
40 14.4 - 154 Single 21.6 to 26.4, 24 DIN-Rail, Chassis mounting
4 RECOM | RMD500-EW Series | DC/DC, Chassis mounting, 500W, Single Output
Focus
500 43.2 - 170 Single 19.2 to 25.2 Chassis mounting
5 RECOM | RMD75-UW Series | DC/DC, 75W, Single Output
Focus New
75 14.4 - 154 Single 21.6 to 26.4, 24 DIN-Rail, Chassis mounting
6 RECOM | RP03-RAW Series | DC/DC, THT, 3W
Focus
3 36 - 160 Single, Dual 10.8 to 13.2, 13.5 to 18, 2.97 to 3.63, 21.6 to 28.8, 4.5 to 5.5, ± 10.8 to ± 13.2, ± 13.5 to ± 16.5, ± 4.5 to ± 5.5 THT
7 RECOM | RP06-RAW Series | DC/DC, THT, 6W
Focus
6 36 - 160 Single, Dual 10.8 to 13.2, 13.5 to 18, 2.97 to 3.63, 21.6 to 28.8, 4.5 to 5.5, ± 10.8 to ± 13.2, ± 13.5 to ± 16.5, ± 4.5 to ± 5.5 THT
8 RECOM | RP08-AW Series | DC/DC, 8W
Focus
8 9 - 36, 18 - 75, 43 - 160 Single, Dual 12, 15, 3.3, 5, ± 12, ± 15, ± 5 THT, SMD
9 RECOM | RP10-RAW Series | DC/DC, THT, 10W
Focus
10 36 - 160 Single, Dual 10.8 to 13.2, 13.5 to 18, 2.97 to 3.63, 21.6 to 28.8, 4.49 to 5.51, 4.5 to 5.5, ± 10.8 to ± 13.2, ± 13.5 to ± 16.5, ± 4.5 to ± 5.5 THT
10 RECOM | RP40Q-RUW Series | DC/DC, THT, 40W, Single Output
Focus
40 14 - 160 Single 12 to 16.5, 19.2 to 26.4, 38.4 to 52.8, 4 to 5.5, 9.6 to 13.2 THT
11 RECOM | RP60Q-RUW Series | DC/DC, THT, 60W, Single Output
Focus
60 14 - 160 Single 12 to 16.5, 19.2 to 26.4, 38.4 to 52.8, 4 to 5.5, 9.6 to 13.2 THT
12 RECOM | RPA20-FR Series | DC/DC, THT, 20W
Focus
20 36 - 160 Single, Dual 10.8 to 13.2, 13.5 to 18, 21.6 to 28.8, 4.5 to 5.5, 4.59 to 5.61, ± 12, ± 15, ± 5 THT
13 RECOM | RPA40-FR Series | DC/DC, THT, 40W
Focus
40 36 - 160 Single, Dual 10.8 to 13.2, 13.5 to 16.5, 21.6 to 26.4, 4.49 to 5.51, 4.5 to 5.5, ± 12, ± 15 THT
14 RECOM | RP300H-(R)W Series | DC/DC, THT, 300W, Single Output
Coming Soon
300 9 - 36, 18 - 75, 40 - 160 Single 12 to 16.5, 19.2 to 26.4, 22.4 to 30.8, 38.4 to 52.8, 4 to 5.5, 43.2 to 59.4, 9.6 to 13.2 THT
15 RECOM | RP100H-RW Series | DC/DC, THT, Single Output
100, 101 9 - 36, 16.5 - 75, 43 - 160 Single 12 to 16.5, 19.2 to 26.4, 38.4 to 52.8, 4 to 5.5, 9.6 to 13.2 THT
16 RECOM | RP12-AR Series | DC/DC, THT, 12W
12 36 - 160 Single, Dual 10.8 to 13.2, 13.5 to 18, 2.97 to 3.63, 21.6 to 28.8, 4.5 to 5.5, ± 12, ± 15, ± 24 THT
17 RECOM | RP120Q-RW Series | DC/DC, THT, Single Output
120, 130, 132 9 - 36, 16.5 - 75, 40 - 160 Single 12 to 16.5, 19.2 to 26.4, 38.4 to 52.8, 4 to 5.5, 9.6 to 13.2 THT
18 RECOM | RP180H-RW Series | DC/DC, THT, Single Output
140 - 182 9 - 36, 16.5 - 75, 43 - 160 Single 12 to 16.5, 19.2 to 26.4, 38.4 to 52.8, 4 to 5.5, 9.6 to 13.2 THT
19 RECOM | RP20-FR Series | DC/DC, THT, 20W
20 9 - 36, 18 - 75, 43 - 160 Single, Dual 10.8 to 13.2, 13.5 to 16.5, 2.97 to 3.63, 4.5 to 5.5, ± 12, ± 15 THT
20 RECOM | RP240H-RW Series | DC/DC, THT, Single Output
177.5 - 240 9 - 36, 16.5 - 75, 43 - 160 Single 12 to 16.5, 19.2 to 26.4, 38.4 to 52.8, 4 to 5.5, 9.6 to 13.2 THT
21 RECOM | RP40-FR Series | DC/DC, THT, 40W
40 9 - 36, 18 - 75, 43 - 160 Single, Dual 10.8 to 13.2, 13.5 to 18, 2.97 to 3.63, 21.6 to 28.8, 4.5 to 5.5, ± 12, ± 15, ± 24 THT
22 RECOM | RP75H-RW Series | DC/DC, THT, Single Output
75, 77 9 - 36, 18 - 75, 43 - 160 Single 12 to 16.5, 19.2 to 26.4, 38.4 to 52.8, 4 to 5.5, 9.6 to 13.2 THT
23 RECOM | RP90Q-RW Series | DC/DC, THT, Single Output
82.5 - 90 9 - 36, 16.5 - 75, 40 - 160 Single 12 to 16.5, 19.2 to 26.4, 38.4 to 52.8, 4 to 5.5, 9.6 to 13.2 THT
24 RECOM | RPA100H-RUW Series | DC/DC, THT, 100W, Single Output
100 16.5 - 140 Single 12 to 16.5, 19.2 to 26.4, 38.4 to 52.8, 9.6 to 13.2 THT
25 RECOM | RPA200H-RUW Series | DC/DC, THT, 200W, Single Output
200 16.5 - 140 Single 12 to 16.5, 19.2 to 26.4, 38.4 to 52.8, 9.6 to 13.2 THT
26 RECOM | RSPxxx-168 Series | DC/DC, THT
20, 150, 300 40 - 160 168 THT

AC/DC Converters for Rail Applications

RECOM bietet modulare, plattformbasierte AC/DC-Batterieladegeräte mit aktiver Leistungsfaktorkorrektur (PFC), die vollständig den Anforderungen der Bahnindustrie entsprechen. Dank ihres flexiblen Plattformkonzepts lassen sich diese Lösungen schnell und kosteneffizient an kundenspezifische Anforderungen anpassen.

Das Portfolio umfasst dreiphasige AC-Batterieladegeräte mit 3,2kW und 5kW, wobei ausgewählte Ausführungen zusätzlich DC-Eingänge bis 800V unterstützen. Mehrere Geräte können parallel betrieben werden und liefern skalierbare Ausgangsleistungen bis 20kW. Standard-Ausgangsspannungen decken alle gängigen Bahnbatteriespannungen von 24 - 110VDC einschließlich 36V, 48V, 72V und 96V ab. Ergänzt wird das Portfolio durch spezielle Bahnstromversorgungen, darunter ein temperaturgeregeltes 3,2kW-Batterieladegerät sowie eine 500W-AC/DC- oder USV-Stromversorgung.
シリーズ Type 説明
RMOC5000
RMOC5000
Cascadable Battery charger Output Power 5kW, Vin 360-440VAC 3 Phases 3 wires RST, Vout 39.5-58VDC
SA3206
SA3206
New
Battery Charger 3,2kW temperature regulated Battery Charging for Railway Applications
SA500
SA500
New
Battery charger 500W AC/DC or UPS PSU for Railway Applications

DC/AC Converters for Rail Applications

For rail applications, RECOM provides modular DC/AC inverters accepting 24V, 48V, 72V, or 110VDC nominal inputs. Selected models deliver single-phase 200–240VAC (or 50–156VAC for 48V inputs). These railway-compliant inverters are typically used to supply reliable power for passenger sockets and driver consoles.
シリーズ Type 説明
IA6000
IA6000
New
Inverters 6kW 3AC inverter for traction line input 750V
IA750
IA750
New
Inverter 750W DC/1AC Inverter for Railway Applications
IAC1300
IAC1300
New
Inverter 1300W DC/3AC Inverter for Railway Applications
IAC1500
IAC1500
New
Inverter 1500W DC/1AC Inverter for Railway Applications
IAC260
IAC260
New
Inverter 220W DC/1AC Inverter for Railway Applications in IP65
IAC3000
IAC3000
New
Inverter 3000W DC/3AC Inverter for Railway Applications
ID3300
New
Inverter 3000W DC/3AC Inverter for Railway Applications
SD30000
SD30000
New
Inverters 30kW DC/DC Power Supply Unit with HV-Output up to 920V

What Is the Role of DC/DC Converters in Railway Applications?

DC/DC converters are used in railway environments to convert DC battery voltages into regulated supply rails for a wide variety of control, monitoring, and auxiliary circuits. Because railway rolling stock relies on a centralized DC power distribution system, backup batteries ensure continuous electrical power in the event of a generator failure. To operate reliably, these converters must be built in strict accordance with EN 50155 so that harsh environmental conditions do not impact system performance.

Specially Designed for Railway and Mobility Applications

Harsh Railway Conditions

Heat, frost, vibration, and mechanical shock can cause severe damage to electronic assemblies over time. DC/DC converters used in railway engineering are exposed to demanding operational conditions and must function reliably throughout their long service life. Consequently, design engineers prioritize converters that are specially certified and ruggedized to withstand these extreme conditions.

EN 50155: Electronic Equipment Used on Rolling Stock

EN 50155 (Railway Applications – Electronic Equipment Used on Rolling Stock) specifies strict requirements for electronic equipment deployed in railway engineering. This standard applies directly to DC/DC converters, which serve as critical power supplies for drive assemblies, control electronics, and onboard systems across all rail vehicles, including locomotives, passenger coaches, light rail, and freight trains.

EN 50155 defines minimum performance criteria for input voltage ranges, electrical isolation, operating temperatures, shock and vibration, humidity, electromagnetic compatibility (EMC), and overall equipment life. Because rolling stock electronics are expected to operate for up to 20 years, environmental testing is exceptionally thorough. Beyond standard thermal testing, modules undergo thermal cycling, dry heat, and damp heat evaluations—requirements typically met using fully potted or hermetically sealed converters.

Extreme Temperatures

Ambient temperatures in rail applications can exceed +60°C in summer and drop below -30°C in winter. Furthermore, operating converters in moving vehicles exposes them to severe thermal shifts alongside continuous vibration. The latest EN 50155 standard outlines six distinct operating temperature classes and mandates rigorous testing for start-up performance under extended temperature limits.

Shock, Vibration, and Mechanical Stress

コンポーネントタイプ別要件クラスの表
Components installed in locomotives and railcars endure substantial mechanical stress. Shunting operations frequently induce accelerations up to 5G, while continuous travel vibration can cause structural fatigue and lead to component failure. To prevent operational issues, EN 61373 defines strict shock and vibration resistance thresholds.

Testing requirements depend on the equipment's physical installation site—whether inside driver cabs, passenger compartments, or mounted externally on bogies and undercarriages. The applicable EN 61373 category depends on the installation location.

Humidity

EN 50155 sets baseline environmental guidelines requiring equipment to withstand an average relative humidity of 75%, followed by 30 consecutive days at 95% relative humidity. To endure these conditions without corrosion or short circuits, converter assemblies utilize watertight enclosures or protective conformal coatings.

Stringent EMC requirements

Railway electronics must operate faultlessly in intense electromagnetic environments. They are simultaneously exposed to heavy magnetic fields from traction motors and transformers, high-voltage arcing from pantographs, and localized radio frequency interference from passenger electronic devices. None of these emissions should degrade sensitive control systems or driver displays.

To ensure electromagnetic immunity, EN 50155 references the collateral standard EN 50121-3-2 (Railway Applications – Electromagnetic Compatibility – Rolling Stock – Apparatus). This standard establishes strict limits for radiated and conducted emissions, as well as overvoltage and transient surge resistance. Compliance typically requires integrated EMC filtering to protect internal converter circuitry and absorb unwanted noise.

What to Consider When Selecting a DC/DC Converter for Railway Applications?

Input Voltage Range

For historical reasons, a wide variety of supply voltages are used across global rail networks. The most common nominal ratings are 24VDC, 48VDC, 72VDC, 96VDC, and 110VDC. While 110VDC is commonly used on heavy rail trains, lower voltages ranging from 24V through 48V are typically found on light railways, trams, and trolleybuses. The latest version of EN 50155 defines seven standardized DC voltages including maximum and minimum transients to categorize these systems. To satisfy these varying input requirements without multiplying stock keeping units, railway application developers often opt for ultra-wide input 10:1 or 12:1 converters, which cover the entire input voltage spectrum using just one converter model.

Nominal
Input Voltage
EN50155 RECOM
RPxx-FR Serie
Input Range Min. Input (0,1s) Max. Input (1s) Input Range Min. Input Max. Input (1s)
24V 16.8-30V 14.4V 33.6V 9-36V 9V 50V
48V 33.6-60V 28.8V 67.2V 18-75V 18V 100V
72V 50.4-90V 43.2V 100.8V 43-160V 43V 170V
96V 67.2-120V 57.6V 134.4V 43-160V 43V 170V
110V 77-137.5V 66V 154V 43-160V 43V 170V

Table: EN50155 certified DC/DC converters must tolerate strong input voltage fluctuations. With the RPxx-FR series from Recom, the entire range from 24 to 110 V can be covered with three converter types. The RPA100H and RPA200H even cover the entire voltage range with only one module


EN 50155 states that nominal input voltages may fluctuate continuously between 0.7 and 1.25 times the rated voltage, while permitting short-term deviations between 0.6 and 1.4 times nominal. In practice, this means a 48V DC/DC converter must reliably handle an operational range from 28.8V to 67.2V. While 4:1 converters were long considered the practical limit for efficiency and cost-effectiveness, RECOM has redefined these boundaries with its latest ultra-wide input voltage DC/DC converters. Selected converters feature broad 10:1 or 12:1 input ranges, enabling a single module to cover all common railway voltage ratings, including worst case transients.

Standardized Case Sizes & Form Factors

DC/DC railway converters are commonly categorized by standard "brick" dimensions, though smaller DIP24, 1”x1”, and 2”x1” footprint packages are widely used for lower power board-level distribution. Standard industry footprints include half-bricks (2.3 x 2.4 x 0.35 inches) and quarter-bricks (2.3 x 1.45 x 0.35 inches). Modern switched-mode power supplies in the quarter-brick format can now deliver electrical power outputs of 250W or higher, significantly improving power density compared to older designs and freeing up valuable space for additional system features. Furthermore, because these packages follow standardized footprint dimensions, they can simplify mechanical replacement, but pinout and electrical compatibility must still be verified.

よくあるご質問

Railway power supplies should comply with industry standards such as EN 50155 for electronic equipment used on rolling stock. Depending on the application, compliance with standards for shock and vibration (EN 61373), electromagnetic compatibility (EN 50121-3-2), and fire protection (EN 45545-2) may also be required to ensure reliable operation in demanding railway environments.
Railway power systems are subject to voltage fluctuations, surges, and temporary interruptions during normal operation. Power supplies with wide input voltage ranges help maintain stable output under these varying conditions, ensuring continuous operation of onboard electronics, signaling systems, and communication equipment.
Railway-grade power supplies are used in a wide range of applications, including onboard control systems, passenger information displays, signaling equipment, communication networks, CCTV and security systems, train monitoring, lighting, and trackside infrastructure. These applications require reliable power conversion to support safe and uninterrupted railway operations in harsh environments.

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